by bill.c bill.c

Benefits of Industrial Automation

An industrial automation system is a dynamic system that is capable of automating production in industry with the help of an artificially intelligent computer system. There are many different types of industrial automation systems designed to meet a wide variety of industrial needs. In the field of industries, the benefits of industrial automation are endless. Benefits of industrial automation include:

  • Increased productivity
  • Improved quality
  • Reduced cost
  • Improved safety
  • Improved accuracy
  • Remote monitoring

Perhaps the most significant benefit of industrial automation is improved and increased productivity. An industrial automation system can continuously perform a particular production task over and over again with perfect accuracy.

Another benefit of industrial automation is improved quality. Industrial automation systems are able to maintain superior quality while they perform tasks. This greatly increases the efficiency of the overall manufacturing process.

An industrial automation system is able to reduce the costs involved with manufacturing. This is because the system is self-operated meaning that extra human workers are not typically necessary. In fact some automation systems are specially designed to perform various production tasks without any instruction from human operators. In addition most automated systems are designed to save power when they are not in use, cutting energy costs as well.

Industrial automation systems are designed to improve safety. While a human operator might accidentally injure themselves or others while operating machinery manually, an automated system is computer operated so it cannot make mistakes. In facilities where dangerous chemicals are used, automation systems can provide maximum safety by eliminating the need for workers to come in contact with hazardous materials. In addition separate safety devices are usually installed with the automation system in order to reduce accidents.

An industrial automation system provides maximum accuracy in production. The computer system that runs the automation system ensures accuracy and timing for production. While the system is in use different types of sensors and processors monitor the entire process preventing faults in the production line.

Most industrial automation systems are equipped with remote operation and controlling systems. This allows the operator to monitor and control the production process from a distance. The remote system might be hooked up to WiFi or the internet to allow operators to communicate from a much greater distance. However the main controlling systems are typically based on radio signals.

Bay Industrial Group specializes in solving complex manufacturing problems. For more information about the industrial automation systems offered by Bay Industrial Group, please contact them today.

by bill.c bill.c

What is an Automation System?

Automation depends on machines to execute functions that were typically performed manually in the past. Automation systems include feedback and sensory programs that completely eliminate the need for a human operator. An automation system is an independent machine system that is able to perform a task without assistance from humans.

Automation systems have been integrated into a wide variety of industries and many individuals depend greatly on these systems in their daily life. Automated systems help us manage our finances, our phone calls and our computers. Automated systems are responsible for an assortment of different functions. Depending on the exact function that it performs, one of several different tools might be responsible for an automated system including:

  • An artificial neural network
  • A distributed control system
  • A human machine interface
  • A supervisory control and data acquisition
  • A programmable logic controller

An artificial neural network is a mathematical or computational model whose rhythms mimic those of biological neurons. The structure of the network is able to change based upon the internal or external exchange of information throughout the network itself. Artificial neural networks are typically used to identify patterns in data as well as to classify relationships.

A distributed control system has separate controls throughout the entire system.

Distributed Control System

A distributed control system is one in which there are separate controls throughout the system. The controls are not centrally located, but tend to be spread out depending on which region of the system needs monitoring—each control is connected to the others in a communication network. These kinds of systems are typically used in manufacturing processes, especially when the action or production is continuous. The controllers can be specified for a given process, and manipulated to enhance or monitor machine performance. Traffic lights are usually controlled by distributed control systems, and they can also be applied in oil refining and central station power generation.

Human Machine Interface

Commonly referred to as a user interface, a human machine interface system depends on human interaction with the system in order to function. A user will provide input, and the system in turn will produce output that coincides with the user’s intent. In order for this to work, users must have access to the system and a means by which to manipulate it. ATMs, for example, are designed so users can easily dictate what the system is supposed to do while enabling it to easily respond and provide the appropriate results. Buttons that read withdrawal or make a deposit provide the user with any easy way to trigger a chain of commands within the internal system. The desired result, either the intake of a deposit or the ejection of cash, can then be achieved.

Supervisory Control and Data Acquisition

A supervisory control and data acquisition system (SCADA) is a larger, industrial control network that is often comprised of smaller sub-systems, including human machine interface systems connected to remote terminal units, which work to translate sensor signals into comprehensible data. These systems can work together to control an entire manufacturing site, or even an entire region by connecting several different manufacturing plants. SCADA systems bear a high resemblance to distributed control systems, and at times it may be difficult to differentiate between the two. The key difference lies in what they ultimately do—SCADA systems do not control each process in real time, rather they coordinate processes. Generally speaking, however, the two systems are highly similar and are often used in identical applications.

Programmable Logic Controllers

Programmable logic controllers are real time systems, meaning there is a set deadline and timeframe in which the desired result must be achieved. The PLC system is essentially a computer that controls manufacturing machines in an industrial production line, so it has multiple capabilities, such as varied temperature ranges and input and output settings, as well as the ability to weather dust and other unfavorable conditions. Programmable logic controllers can be used to program a variety of day-to-day applications, such as amusement park rides.”

by bill.c bill.c

Manufacturing & Industrial Automation Systems from Bay Industrial Group

Bay Industrial Group provides a variety of industrial manufacturing and automation services. The presentations below showcase the automation and design services available, as well as the distributor products. Located in Baltimore, Maryland, Bay Industrial’s team of engineers, designers, and project managers can customize manufacturing systems for your business.

Automation Systems

 

Custom Industrial System Design

 

Distributor Poducts

 

To learn more about Bay Industrial Group’s automation systems, industrial design concepts, and distributor products, contact us today. We’d love to hear from you!

by bill.c bill.c

Whatever Your Automation System Needs, Bay Industrial Group Can Help

Automation refers to the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, aircraft and other operations with minimal or reduced human intervention. Perhaps the biggest benefit of automation is that it saves labor costs. However, automation also saves energy and materials and improves quality, accuracy and precision. Automation is achieved through a number of different means such as mechanical, hydraulic, pneumatic, electrical and computers. Many automation systems utilize a combination of some or all of these processes. Industrial automation refers to when these types of procedures are used in a work place environment, typically in the manufacturing industry. Benefits of industrial automation systems include:

  • Increased efficiency
  • Increased productivity
  • Less man power
  • Early fault detection and repair
  • Remote operations
  • Data for better results
  • Safer operations

Many industry experts believe that the future of industry requires an increased need for manufacturing processes to implement highly mobile automated systems. Virtually every industry has benefited from automation and some have even been greatly transformed by it.  Industrial automation devices come in various shapes, sizes and forms and a number of them can be used in large industrial outfits to perform a variety of different manufacturing tasks. All of these automated systems are simply robots with a mechanical body that is controlled by a computer. The motions of these industrial robots are highly sensitive through various degrees of movements. By using computers, they can even be made to understand complex things such as heat and pressure.

Today, industrial automation is used in many more places than simple manufacturing processes. After all, a single industrial robot can perform the work of fifty people in a single day. Companies can even keep industrial robots operating throughout the night and on weekends and holidays. This is obviously an extremely large advantage of using industrial automation. Industrial robots also tend to be more precise than humans.

Bay Industrial Group provides automation systems that meet the needs of all industrial operations. Their automation system capabilities include:

  • Custom Conveyors
  • Work Stations
  • Rail Systems
  • Balancers
  • Manipulators
  • Tray Stackers

Bay Industrial Group works directly with your company throughout the entire process from concept to full automation production. For more information about how our automation systems can help your business improve work flows and become more efficient, please contact Bay Industrial Group today.